Home
Cast and Coated Films
PTFE Cast Films

PTFE Cast Films

Versiv PTFE cast films have a special multi-layer construction comprised of various layers configured with different polymers and polymer blends, which can be customized to meet your unique needs.
With a unique multi-layer construction, they are inherently void- and pinhole-free, delivering superior dielectric performance and conformability in applications such as mold release and vacuum bagging.
Their high-performance technical properties lend themselves perfectly to various niche applications.
Contact us
A roll of green PTFE Cast Film.
Metric
Imperial
MATERIAL
MAX WIDTH (mm)
THICKNESS (mm)
TENSILE
STRENGTH (MPa)
ELONGATION (%)
ELASTIC 
MODULUS (MPa)
DF100 & TYPE C/CD
open_in_new
picture_as_pdf
1170
0.0127 - 0.127
29.6
400
413
DF1100 & DF1200
open_in_new
picture_as_pdf
1170
0.025 to 0.127
29.6
400
413
DF1700
open_in_new
picture_as_pdf
1170
0.025 to 0.075
29.6
400
413
Versiv MR Series
open_in_new
picture_as_pdf
1220
0.025, 0.050
31
450
379
Versiv VB
open_in_new
picture_as_pdf
1270
0.075
400
379
MATERIAL
MAX WIDTH (in)
THICKNESS (mil)
TENSILE
STRENGTH psi)
ELONGATION (%)
ELASTIC 
MODULUS (psi)
DF100 & TYPE C/CD
open_in_new
picture_as_pdf
46
0.5 to 5
4,300
400
60,000
DF1100 & DF1200
open_in_new
picture_as_pdf
46
1 to 5
4,300
400
60,000
DF1700
open_in_new
picture_as_pdf
46
1 to 3
4,300
400
60,000
Versiv MR Series
open_in_new
picture_as_pdf
38.5
1, 2
4,500
450
55,000
Versiv VB
open_in_new
picture_as_pdf
50
3
400
55000
IMPORTANT: The values presented are typical values and should not be used for specification purposes.
Contact your Versiv representative for more information.

Typical Properties

Features and Benefits of PTFE Cast Films

  • Minimizing defects: Multi-layer construction to reduce voids/pinhole defects.
  • Temperature resistant: Heat resistant properties enable continuous service temperatures up to 500°F (260°C) release capability across different substrates.
  • Conformable into irregular shapes making them ideal mold release films, even at elevated temperatures.
  • Outstanding, almost universal chemical resistance
  • Low coefficient of friction
  • Extremely tight tolerances
  • Custom colors available

Common Applications

Static control in various manufacturing
Anti-static conductive provides a protective, insulating, and non-stick layer that helps manage and dissipate static electricity while offering durability and resistance to various environmental factors. Used in a wide range of industries, including electronics manufacturing, cleanroom environments, and places where static control is essential for safety and product quality.
Vacuum bagging
Non-stick properties, heat and chemical resistance, and flexibility make them essential for creating a controlled and efficient environment for consolidating and curing composite materials, resulting in quality finished products. Crucial for easy removal of vacuum bag once curing complete.
When used as vacuum bagging films, they excel due to performance at ultra-high temperatures (315°C / 600°F) and are highly comfortable (with 550% elongation).
Manufacturing processes (Mold release)
By providing non-stick, low friction surface that promotes easy release of molded parts.
Heat weldable
PTFE Cast Films promotes smooth and consistent welding processes. Their use leads to improved weld quality, reduced equipment maintenance, and enhanced safety, making them a valuable tool in various welding operations throughout industry.

Documentation

Versiv Cast Films: Storage Recommendation and Shelf Life
Shelf-life for Versiv products under recommended storage conditions: Unlimited
Versiv Cast Films: Safe Use Instruction Sheet
Materials Regulatory Data Sheet
Compliance information: REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals), RoHS (Restriction of Hazardous Substances), (EU) 2021/1297 - PFCA's, California’s Proposition 65, TSCA (Toxic Substances Control Act of 1976) and more.
Two men and a woman with PPE discuss a document in factory floor
Rigorous testing standards
Versiv develops custom application testing based on each of our partner’s product uses in order to create the best possible solution. Some tests that are included but are not limited to environmental, durability, and reliability testing to give you peace of mind making sure that products work in the harshest environments. Our testing begins during the co-development process to develop relevant tests and gather data that allows us to create market-ready solutions quickly.
Some of our tests:

  • FTMS 191A-5041

  • FTMS 191A-5030

  • FTMS 191A-5102

  • FTMS 191A-5136

  • ASTM D149-81

How can we help?
Talk to our team of engineers to start working on your solution today!
Contact us
Versiv logo in white and teal
Call
+353 65 90 80 100
email
contact@versivcomposites.com
Coated FabricsFilmsMultimaterial CompositesAdhesive Tapes
About UsResourcesBrochuresCareersNews
LegalSitemapContact Us
LinkedIn Logo
Linkedin
Copyright © 2025 Versiv Composites Limited
Kilrush, Co. Clare, Ireland, V15 NW27 • Registered in Ireland • Company No. 77844 • VAT IE4590210Q