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PTFE Membranes for Medical Oxygen Sensors

Versiv ultra thin PTFE films are used as diffusion-control membranes in galvanic oxygen sensors, helping regulate oxygen transport while protecting the electrochemical sensing cell.

Digital rendering of oxygen galvanic sensor

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Product
Description

Ultra thin multilayer cast PTFE film.
Thickness available: 0.009 to 0.018 mm / 0.375 to 0.75 mil

Features

  • Consistent film thickness
  • Isotropic properties: Uniform mechanical performance and dimensional stability in both the machine and transverse directions.
  • Minimised defects: Multi-layer construction reduces voids and pinhole defects.
  • High-temperature resistance: Suitable for continuous service temperatures up to 260°C (500°F), while maintaining release performance across a range of substrates.
  • Excellent chemical resistance: Resistant to almost all common chemicals.

Benefits

  • Wrinkle Free: Ensure tight sealing fit under o ring and don’t want material pre-stressed (avoid early failures)
  • Pinhole Free: Pin hole results in runaway cathodic reaction and leaking electrolyte (not usable)
  • Consistent Thickness: Want repeatable diffusion rates across same thickness film lots
  • Chemical Resistance: Avoid membrane deterioration in aggressive media (H2S  or saltwater)
  • Controlled oxygen permeability

PTFE Membranes for Galvanic Oxygen Sensors

A galvanic oxygen sensor, also known as an electro-galvanic fuel cell, is a self-powered electrochemical device used to measure oxygen concentration. It operates much like a small battery, where oxygen acts as the reactant: the more oxygen that diffuses into the sensor, the greater the electrical current generated.

In medical applications, galvanic oxygen sensors are commonly used to monitor and control oxygen levels in respiratory and life-support equipment, helping ensure that the correct oxygen concentration is delivered or maintained.

Oxygen Galvanic Sensors act like fuel cells

Within the sensor, oxygen measurement relies on a controlled electrochemical process. Oxygen from the surrounding media diffuses through the sensing membrane and reaches the cathode, where it is reduced by accepting electrons. The resulting ions move through the liquid electrolyte to the anode, where an oxidation reaction releases electrons.

This continuous exchange of electrons generates an electrical current between the two electrodes. When passed through an internal resistor, the current produces a measurable voltage that is proportional to the oxygen partial pressure, allowing the sensor to determine the oxygen concentration in the surrounding gas.

Versiv C Film membrane plays a critical role in this process by controlling oxygen transport while protecting the electrochemical sensing cell.

  • Controlled oxygen diffusion: Consistent film thickness regulates the rate at which oxygen reaches the cathode, supporting stable and repeatable sensor response.
  • Sensing cell protection: Pinhole-free construction helps contain the electrolyte while limiting uncontrolled gas ingress and particulate contamination.

Combining controlled thickness, pinhole-free construction and the inherent chemical resistance of PTFE, Versiv C Film provides a reliable sensing membrane for demanding oxygen-sensing applications.

What medical solutions can be made with Versiv film barriers?

  • Medical ventilators
  • Anaesthesia machines
  • Oxygen concentrators
  • Incubators
  • Respiratory gas analysers
  • Medical breathing-gas monitoring and mixing systems
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